In the field of pipe manufacturing, efficiency, energy saving, and product quality are always the key pursuits. Suzhou JWELL Machinery has launched a PPH high-efficiency and energy-saving pipe production line, which is a major innovation in the industry.
Cutting - Edge Production Line for Superior Pipes
JWELL Machinery's PPH pipe production line is highly customizable to meet diverse customer needs. It features high automation, enabling continuous and stable extrusion. With excellent plasticizing capabilities for materials, advanced heat treatment processes in core units, and specially designed components, the line ensures customers can produce high - quality pipe products while maintaining efficient production.
1.High - Efficiency and Energy - Saving Extruder
Barrel: Made of 38CrMoAlA with nitriding treatment, it has a professional trapezoidal groove design. The 4D feed section with forced water cooling and a temperature - adjustable spiral groove sleeve guarantee stable and reliable output during high - speed extrusion.
Screw: Also crafted from 38CrMoAlA with nitriding, this new double - separation screw with a reinforced mixing section is specifically designed for PPH materials. It comes with variable pitch and mixing elements, enhancing material processing.
Main Motor and Control System: The main motor is an energy - saving permanent magnet synchronous motor, offering high efficiency, excellent dynamic response, and low noise. It uses a high-torque, low-noise, hardened gearbox with long lifespan and forced circulation lubrication. The production line is equipped with a mature and reliable Siemens control system with a low failure rate. Users can opt for a meter-weight controller, whose data is integrated into the host screen for easy viewing of real-time data, operating energy consumption, and production costs.
2.Extrusion Mold of High-Quality Alloy Steel
The equipment's material selection and craftsmanship are meticulous. Key components are made of high-quality alloy steel and undergo overall electroplating treatment. The die's unique design structure, tailored to PPH material flow characteristics, ensures uniform and fine material dispersion. The sizing sleeve, made of wear-resistant copper alloy, has low friction and high lubricity, ensuring uniform and sufficient cooling. Its strong pressure adaptability makes it easy to meet diverse production needs.
3.Vacuum Forming Chamber
Adjustable cooling lengths are available based on production capacity. The chamber, featuring a partition seal, enables faster product forming and minimal startup waste. Constructed with SUS304 stainless steel, it has an aesthetically pleasing appearance and durable structure. Multiple double - row spray cooling systems optimize product cooling rates. The vacuum pump utilizes variable frequency control technology, resulting in significant energy savings.
4.High-Precision Servo Traction
For different machine models, multiple crawler - type traction systems are available. High-friction rubber blocks provide strong grip without leaving surface marks on products. Combined with a servo drive control system, this setup enhances stability and ensures precise operation.
5.Servo Cutting Machine
Employing a chipless cutting machine with a servo-driven control system, the cutting process offers high advance and retract accuracy, convenient adjustment, and smooth, even cuts, ensuring ideal pipes are easily obtained.
PPH Pipe: A High-Performance Solution
PPH pipe (Polypropylene-Homo Polypropylene pipe) is a high-quality product made by β-modifying ordinary PP raw materials, giving it a uniform and delicate Beta crystal structure. It boasts excellent chemical corrosion resistance, wear resistance, high temperature resistance, corrosion resistance, aging resistance, and good insulation properties.
1.Core Properties
➤Corrosion Resistance: Can withstand corrosion from strong acids, bases, and salts with a pH range of 1-14.
➤Temperature Resistance: Can withstand short-term temperatures up to 120°C (normal operating temperature is -20°C to +110°C) and maintains excellent impact resistance in environments between -20°C and -70°C.
➤Abrasion Resistance: Offers four times the wear resistance of steel pipes, making it suitable for fluid transportation systems.
➤Stress Resistance: Has low notch sensitivity, high shear strength, and resistance to environmental stress cracking.
➤Flexibility: Can bend around obstacles, facilitating easy installation.
2.Diverse Application Scenarios
PPH pipes are widely used in chemical pipelines, metallurgical pickling, sewage treatment, and high-purity water transportation for electronics and semiconductors.
With JWELL Machinery's PPH high-efficiency and energy-saving pipe production line, the pipe manufacturing industry is set to reach new heights in efficiency, quality, and sustainability. For more information, visit www.jwextrusion.com, email inftt@jwell.cn, or call +86-512-53377158.
Post time: Aug-29-2025